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At
BPI, food safety is a critical priority and an essential
element in the design and construction of each BPI facility.
Food safety is so vital that nearly 20% of the total cost
to construct BPI's South Sioux City facility went directly
into sanitation and food safety related items. For example,
outside air is washed, refrigerated, and sanitized before
entering the processing room. The chilled air creates positive
pressure within the processing room that inhibits contaminated
air from entering the processing area. This eliminates the
need for refrigeration coils which can harbor bacteria.
Each BPI facility uses clean-in-place sanitation
systems that can re-circulate 40,000 gallons of water per
minute at 190 degrees F with 160 psi for cleaning. Spray
misters are located below and above the conveyor systems
allowing for continuous sanitation. In addition, all floor
and wall mounted items are separated from surface areas
by sealed stand-offs, making it possible to clean behind
stationary items. Two metal detectors are used during the
process to ensure safety. The first metal detector scans
incoming raw material while the second metal detector examines
the finished product after being packaged.
BPI products are required to pass rigorous
food safety and quality measures.
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Phase
One: |
Hazard Analysis
and Critical Control Points (HACCP) BPI has established
a series of critical control points throughout the production
process to continuously maintain and ensure food safety. |
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Phase
Two: |
USDA-Approved "Partial
Quality Control" Program This program uses
computerized equipment to monitor fat, protein, and
moisture levels throughout the entire process. |
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Phase
Three: |
This is a test for
protein quality. It provides final proof that the product
meets or exceeds all of BPI's criteria and is ready
to be shipped to BPI customers. |

© 2008 Beef Products, Inc.
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