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A
primary function of the Quality Assurance Department is
to monitor and record chemical and microbiological results
on incoming raw material as well as finished product. QA
draws a small sample of BPI product from each carton as
it is being filled or approximately every 10 seconds. The
sample becomes part of a composite sample representing each
box on a pallet. The composite sample is analyzed for fat,
moisture and protein. Each box is bar-coded and this information
is entered into a corporate QA computerized pallet and bar
coded box tracking system.
Throughout each production day, two-hour composite
samples are sent to an outside laboratory for microbial
testing. These tests include Total Plate Count, E.coli,
Coliform, Salmonella, Listeria, Staph and E.coli
0157:H7. A daily composite is also sent to an outside laboratory
to test for Glial Fibrillary Acidic Protein or GFAP. GFAP
is unique to the tissues of the Central Nervous System or
CNS. BPI confirms with the laboratory that the representative
daily product composite samples were tested for any exposure
to GFAP-CNS tissue and no evidence was found. All microbial
information, including a GFAP result, is entered into the
QA computerized pallet and box tracking system. Product
is not released for shipment without a completed microbial
profile, including a negative E.coli 0157:H7 result
and confirmation of no evidence of GFAP-CNS tissue.
BPI's finished product sampling and testing
program is the most rigorous in the industry, assuring our
customers of product quality and safety. The sampling and
testing program was recently evaluated by Iowa State University
Microbiology and Statistics departments in conjunction with
BPI's re-assessment of its HACCP plans. The reviewers commented
that:
BPI's sampling and testing program is
currently the most rigorous program in the industry [we
are] aware of. . . . The sampling and testing program
managed by BPI is in fact statistically superior to [other
programs sometimes referred to by USDA as models for the
industry], with higher probabilities of detection at all
projected population levels for E.coli O157:H7.

© 2008 Beef Products, Inc.
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